Transportörer
4 INCH CONVEYOR
Hinge belt conveyor for swarf and scrap (up to 70 mtr.)
6 INCH CONVEYOR
Hinge steel belt used as transport system for swarf and press scrap transport
VIAVENT
Closed over the floor pumpback ystem for coolant and swarf
SHUFFLE CONVEYOR
Shuffle conveyor for parts and swarf
POWERTROF PUSHBAR CONVEYOR
Under the floor conveyor for bushy sward and long distances
SWARF VACUUM SYSTEMS
Swarf Blowing or Suction Systems directly at the machine Tool
SCRAP OR SWARF LOADING SYSTEMS
Automatic Removal Systems for swarf or other metal scrap
System för kylvätskefiltrering
MCF PRECOAT FILTER
Compact precoat Filter system for highest coolant filtration quality.
PRESSURE BELT FILTER
Filter for turnings and grinding applications
MVF VACUUM BELT FILTER
Coolant filter used for central coolant cleaning for several machine tools
Vertidrum
Drum belt filter for a large amount of coolant
Spånhantering
SPÅNBEARBETNINGSSYSTEM
Mayfran offers turnkey, compact systems for chip processing, including shredding & drying of chips and the economic recovery of cooling lubricant. Environmentally it is becoming increasingly important to process chips to ensure safe transportation. Processing also recovers cooling lubricants and provides higher value dry chips.
Significant cost savings are achievable through coolant reclamation, higher scrap values & reduced transport costs due to volumetric reduction.
Chip processing is both environmentally and financially sound, as the following example shows.
Say a machine shop produces 500kg of steel chips per hour in a three-shift 24 hour operation(12000kgs/day) working 5 days a week. Their residual moisture content is around seven percent by weight of emulsion. Deducting the residual emulsion after centrifuging results in about 50 g of emulsion per kilogram of chips. In this specific case, that is around 600 kg of recovered oil per day or almost 140,000 litres per year. With a price per litre of around three euros, the corresponding investment will be quickly paid off.
The 5 major advantages at a glance
- Mayfran offers complete solutions for environmentally conscious chip disposal
- Thanks to the modular design of Mayfran components, swarf processing systems can be configured to suit the customer's specific requirements in terms of size, type and available space
- Cost savings due to high recyclability of metal chips, cooling lubricants along with reduced transport.
- Rapid amortisation due to maximum economic efficiency
- Consistent project management
VBU centrifuges
continuous swarf feeding centrifuge
LBC centrifuges
Lift bottom centrifuge for batch load
TA Crusher
TA (Twin Shaft) shredder for greater throughput in a compact package
MA Crusher
The patented one shaft crusher with automatic ejector of large parts.
MSA Crusher
2-shaft crusher for hard and brittle material
VC Crusher
Vertical crusher for for surge load of the swarf
Tillbehör
PUMPSTATIONS
Machine pump back systems can be retrofitted to any machine tool.
REFILLMATIC
Automatic control of volume and conditions of cooling lubricants